Solder Voiding – Causes and Remedies
09 April
2025
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Stage B
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Solder voiding remains a critical challenge in modern electronics manufacturing, directly impacting the mechanical integrity, electrical performance, and thermal reliability of solder joints.
This presentation delves into the mechanisms behind void formation, examining contributing factors across material selection, solder paste formulation, component design, and reflow profiling. Two advanced techniques—Powerful Wetting and Enhanced Flux Coagulation—are introduced as innovative approaches to improve flux behavior and promote void escape during reflow. Real-world case studies involving QFNs, BGAs, and other void-prone components highlight the practical benefits of these strategies. By combining optimized materials with tailored process conditions, manufacturers can significantly reduce voiding levels, enhance reliability, and meet the stringent demands of high-performance electronic assemblies.